Case Studies

For an insight into how we enhanced our existing clients’ production and efficiency, please read some of our case studies below. If you need any advice or assistance on similar projects then please contact our team who are ready to help in any way we can.

Classic cake makers seal a deal with KernPack

Wholesale cake manufacturer Fresh Eric’s wanted to achieve a higher standard of packaging and sealing, due to their business growing as a result of greater customer demand for their products. Working with KernPack, Fresh Eric’s modernised their production with the addition of a new L500 L-Sealer and freed up 3 full days of labour.

Now based in the heart of St Mary’s Cray in Kent, Eric and Jeanette Watkins originally founded the family run bakery at home 13 years ago in the Gipsy Hill area of London. It now produces high quality handmade cakes, tarts and pudding based on traditional classics people know and love to a wide variety of business customers across the UK.

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GA Pet Food Partner’s 3rd KernPack sleeve wrapper

The Challenge | Response to Higher Output An international leading independent manufacturer of private label dry extruded pet food, GA Pet Food Partners is based in Leyland near Preston. A ‘one stop shop’ working closely with its customers in partnership from initial concept design and product development, all the way through to storage and logistics…. Read more

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Tyre distributor automates tyre wrapping with KernPack machine

One of the UK’s largest wholesale distributors of motorcycle tyres has selected one of KernPack’s sleeve wrapping machines to automatically wrap tyres ready for shipping to customers. The company needed an automated solution as manually shrink-wrapping tyres was proving too time-consuming. The company’s delivery firm had requested that tyres were wrapped securely, instead of being tied… Read more

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Local farming business gains valuable time with fast vacuum chamber

Simeon and Lisa Morgan have earned the reputation for being an innovative business supplying only the best quality products. Established over 16 years ago, their main business is farming over 1500 acres, producing a variety of arable crops such as wheat, barley, oil seed rape and maize. In March 2014 Simeon and Lisa turned to KernPack for a more reliable and robust vacuum chamber.

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KernPack’s tray sealers keep hospital food fresh

NHS Grampian’s Central Catering Department operates a cook-chill catering facility. Food is prepared in advance, then it’s portioned into oven-ready containers and blast-chilled to preserve goodness and flavour. In March 2013, NHS Grampian turned to KernPack for a ‘like for like’ replacement tray sealing system.

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KernPack helps transform pasty production

Crantock Bakery is one of the UK’s leading manufacturers of Cornish pasties, making 70,000 pasties a day to supply the UK and European market. Increased productivity has been achieved by replacing a slow and unreliable packaging machine with a robust and reliable FP095 flow wrapper from KernPack.

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Yorkshire Envelopes

Yorkshire Envelopes embraces fully-automated future with KernPack In 2011 Yorkshire Envelopes, one of the UK’s leading manufacturers of envelopes from paper to pack for the last 30 years, took a large step forward in improving business efficiencies by investing in an advanced shrink wrapping and packing line.  The new Servo X shrink wrapping solution was supplied… Read more

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Vaultex – banking on KernPack’s service

Vaultex Ltd, the largest cash management company in the UK, claim that the peace of mind of having KernPack’s service contract is invaluable – keeping its banding machines running 24/7. “Like any production line, down-time is lost time and ultimately lost money,” said Iain Palfreman, Head of Procurement at Vaultex. “It is vital that we… Read more

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Eurocell logo


Based in Derbyshire, the company has a purpose designed extrusion, Injection Moulding, Foiling and Composite Door making facility and substantial warehousing. In 2005, the company doubled the size of its warehouse and offices, demonstrating its continued long term investment. Eurocell’s window, door, and ancillary systems make up a total replacement and new build package portfolio…. Read more

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Brita logo


For 40 years Brita has been among the leading experts in the field of water optimization.  The family business, founded in 1966, has become a global company which employs around 700 members of staff worldwide. The German company has subsidiaries and joint ventures in ten countries. Production takes place at the company’s headquarters in Taunusstein… Read more

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